edit 1 – 3.7.2018 – added hydraulic throwout bearing
edit 2 – 4.7.2018 – added fuel pressure regulator and damper
edit 3 – 7.7.2018 – moved fuel pressure regulator and damper to critical things – realized that if I’m ever going to make ethanol compability to happen, I need to rebuild whole fuel system. Stock damper is totally out of question, it is made for a stable 2.5bar pressure and the AEM pressure regulator that I have, is not confirmed for E85. (Neither is the stock damper)
Also, made the critical things list bit more detailed if there is need to order stuff from multiple manufacturers
edit 3.1 – 7.7.2018 ordered following parts:
- iat sensor (M12) + bung (aluminum) + connector
- clt terminal
- can bus wires
- generic crank position sensor
Critical things missing – copied from earlier post
- Cam followers (1SZ-FE solids. Currently measuring clearances)
- Wiring loom (the stock wiring of the maxxecu is very long – not sure if anything serious needs to be done)
- Intercooler (stock one wont do. Must order that A2W (AVT Chargecoolers?) A subaru one? A celica one?)
- Oil filter relocation hoses and misc bits
- Oil filter relocation take off plate
- Oil filter relocation other end
- IAT sensor
- IAT sensor connector
- CLT sensor connector
- TPS sensor (Possibly toyota stock)
- TPS sensor connector (Whatever toyota stock uses)
- Crank angle sensor
- Crank angle sensor connector
- Crank angle sensor bracket (D4A, 9.7.2018)
- Radium fuel pressure damper (E85 compatible)
- Radium fuel pressure regulator (E85 compatible)
- Fuel pressure gauge (Radium?)
- Adapter for Pivot fuel pressure dash gauge
- Fuel system hoses, ethanol compatible (DIY, professionally crimped?)
- Fuel system bits and misc
- That special little adapter which goes to the fuel tank hardline end
- Turbo oil line and drain
- Turbo coolant line and drain
Non-critical things missing
- CAN Bus wires for the ecu (found something interesting for this)
- New plugs (maybe, I got iridiums both on my current and spare engine)
- Clutch plate (maybe, no idea about the current condition)
- Fuel system (hoses, etc.) ethanol compatible
- Cam gears (maybe later and maybe toda. HKS Camshafts work with stock ones)
- Rear motor mount + damping?
- Shift lever bushing? (what was this?)
- Titanium axle bolts 🙂
- Silicone coolant hose kit
- Engine bay coolant bleeder screw
- Flex fuel sensor (when the time comes)
- Hydraulic throwout bearing (MRP)
Stuff that needs to be done
- Cleaning block (in progress)
Done list
- Intake + throttle body
- Plan A – custom intake is being made (Waiting)
- Plan B – Techno Toy Tuning adapter ordered for smallport intake (Done!)
- Trigger wheel
- Plan A – ordered from Techno Toy Tuning (Done!)
- Plan B – next door Toyota guy makes one (Waiting still but yeah)
- New pulleys (ordered from TTT, arrived, done!)
- Coatings for pistons, turbo and exhaust manifold (Done!)
- Cleaning cylinder head (Done! Found out that Aluminum boat cleaner works well (Oxalic acid))
- Injectors + connectors (Done! EV14 714cc with ethanol compability)
- Ethanol compatible fuel pump (Done! AEM)
- Cam covers (Done! But doing then better this time)
- Crank bearings (Done! Friction reducing coating)
- Conrod bearings (Done! Friction reducing coating)
- Exhaust and downpipe (Done!)
- Head gasket (Done, Cometic)
- New pistons (Done, Matrix Garage/Arias/Traum pistons)
- Gear shifter that small bearing that is at the side of the shifter (Done! Matrix Garage)
- Gear shifter bearings (Done! Matrix Garage)
- Shift base bushings (Done! Matrix Garage)
- 2-component silver paint for the epoxy painted parts (Done, tried new type of 2K paint)
- Fuel pressure regulator (Done, found the missing parts 😀 )
- Crank wheel/harmonic balancer (Done, I found a aluminium one from my stash)
- Rear tie rods (Done, Matrix Garage + installed)
- CLT sensor (Done! Bought a stock Toyota one. Thread is M12 x 1.5 – maxxecu suggest using a bosch CLT)
- New rear bearings (ordered 7.7.2018)
Uncertain
- Idle air valve (uncertain)
- Turbo hardware kit (uncertain)
- Aluminium radiator
- Knock sensor system (plex or that other one…)
- Engine oil cooler
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