Finally got all the front end bits together. Not much to see here, because SW20 parts will fit into SW20 parts without any problems 😀
Tag: aw11
Inspecting wear and tear
This one was making noise. The lower lock nut was loose. The idiot who left it loose was me.
Some more fiddling with the suspension
There is still a little bit to do with the Tein. For the rear, I dont have any kind of camber adjustment, but that can be fixed with SW20 camber adjusting bolts. For the front, I’ve been thinking something similar.
Ive got the measures for the front camber adjustment cam somewhere and based on those, it is possible to use SW20 camber adjustment bolts in front hubs too, but only in the upper bolt hole. Some of the parts need to be done in lathe, but that shouldnt be a problem.
Also, that 2mm shim plate is not as elegant as it could be. I might revisit it later.
Garage updates 3
We built a loft!
Messing in snow doesnt have anything to do with the garage, it’s just fun 🙂
Making new spacers
2mm thick stainless steel
The body is kinda stiff
Test fitting the spacer. Even without the green paint it seems to disappear into the clevis.
Its there. Bit too shiny, it might show up in the inspection.
Painting the spacers. painted only the visible bits.
Paint has dried, going in.
After painting, the spacer looks like factory made.
From below.
Back to the Tein SW20 to AW11 swap
Ok, it seems that I need to address the front strut/knuckle bolts and shim-spacer-whatever again. I had a bit thicker spacer that really was needed and still the upper bolt had moved a bit. This time im pretty sure that the AW11 front knuckle bit that attaches to strut bottom is 26mm thick and SW20 has a 28mm thick bit. I had a 2.2mm thick shim and, well… it needs a redesign 🙂
Removal of the oil filter relocation stuff
I built this oil filter relocation kit some time ago. For my first adventure with such things, it performed really well. There were some leaks, but relocation, pressure sensor and temperature sensor were a success.
Only thing that annoyed me was the resonance. I attached the oil filter bit next to the fuel filler hose, which got the whole fuel system resonating.
For the replacement, I just got this generic chinese made sandwich plate and decided to get rid of the whole relocation stuff.
The braided hose for the pressure sensor was perfect and i was able to mount it on top of the engine. The sensor is on the heavy side and I felt it could break free (and crack the aluminium) if left attached just to the sandwich plate. I did some heat shielding with 3M aluminium heat shield tape.
Edit: I forgot to mention, the temp sensor wiring and pressure sensor hose went between the exhaust manifold and block, otherwise i wouldn’t made the heat shielding
I had to lenghten the wires for the electric parts, which I did properly. I found very nearly the same wire with same colors and did a top notch job. The wires were soldered with supports to eliminate possible cracking in shaky enviroment.
Distributor adventure
Just change the distributor cap to fix it. Easy?
No.
There was a drop of oil under the car every now and then, which was dripping from the AC compressor (definetly not from the compressor itself). Couldn’t find the source, but then reading an article about the 4A distributor and the distributor seals, I wondered if this was a good time to do a overhaul.
Cap was old and used and so was the rotating bit so nothing spectacular there. Just needed to buy new parts.
I took the whole distributor off the engine and inspected it on the floor.
All the seals were either hardened or destroyed, so I needed to get some new stuff. I went to see the guys at the local shop for such things. I got some Viton seals for longevity.
I cleaned the whole thing inside out as well as I could. There was some oil inside, but nothing serious. I read the installation instructions from the manual and started slowly to tighten the bolts. I had the first bolt tightened with fingers and used my 1/4″ ratchet to get the second one slightly more tight. There was almost no resistance when *tink*
And this happened:
  
Luckily, I had a second distributor on my spare engine, which got the same treatment. New seals, cleaning inside and swapped the new cap.
The seals did the trick. No more oil dripping off the AC compressor.
The Tein fits – front end
It seems that I used the brand new Tein sway bar links for the front. The adapter I made for the front knuckle is almost impossible to see. I even bought Tein green paint to keep things looking like they should be 🙂
I could lower the car even further! 🙂